| Customization: | Available |
|---|---|
| Wall Material: | Alc/ Rockwool/ PU/ Sandwich Panel |
| Roof: | EPS/Glass Fiber Sandwich Panel |
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Prefabricated Cost Effective Industrial Steel Buildings with Crane
As modern industry develops, steel crane buildings have become a popular choice for industrial construction due to their light weight and easy installation. Bridge overhead cranes, as key equipment for handling heavy loads, greatly improve material handling efficiency, reduce labor intensity, and enhance operational safety. They have become indispensable lifting equipment in industrial production.
K-HOME, as one of China's top-quality steel structure suppliers, is dedicated to providing high-quality steel crane buildings for your workshop. With our extensive professional experience, we understand the importance of matching steel structures with crane specifications. To optimize the design process, we offer integrated design solutions. If you have any needs, please feel free to contact us at any time.
Steel crane buildings are specialized structures designed to support and operate cranes. Typically, they consist of steel structures and crane systems.
The steel components are constructed using steel materials, including columns, beams, trusses specifically designed to support cranes. These steel components are welded or bolted together to form a robust structure. The structure can bear immense weights and dynamic loads with crane operations. The enclosure structure consists of various panels. These panels are lapped together without gaps.
Bridge cranes utilize a steel structure as support, with both ends resting on tall concrete columns or metal frames. The entire system can move horizontally or vertically within a specified coverage area. They can conveniently move materials under bridges without being hindered by ground equipment. This type of crane is the most widely used and most numerous crane in industrial lifting machinery.
Steel crane buildings are renowned for their exceptional strength and stability, extensively applied in industrial plants, warehouses, and logistics centers. These structures not only support the crane's weight and workload but also effectively withstand external forces like wind and seismic impacts, ensuring operational safety and reliability throughout crane operations.
Materials and main components of Steel frame
The frame of Steel crane buildings usually include steel beams, steel columns, steel trusses and other related components. These components are interconnected by processes such as welding, bolting or riveting. Here's a breakdown of the main components:
1. Main structure: including steel columns and steel beams, as the main load-bearing structure. The main structure is usually built with steel plates or section steel (such as Q345B section steel) to support the entire building and external loads.
2. Secondary structure: The secondary structure is composed of purlins, wall beams, supports and other components, and the material is thin-walled steel. The lower structure plays a supporting role, assists the main structure, and transfers the load to the foundation, thus ensuring the stability of the entire building.
We offer various steel structure frames to meet different industrial needs. These frames are mainly divided into single-span, double-span, and multi-span structures. When choosing the type of steel structure, it's important to consider the crane's tonnage, span, lifting height, and working frequency. Additionally, the layout of the workshop and the process flow must be taken into account to ensure the stability and safety of the crane system.
We provide integrated design for steel crane buildings, ensuring perfect compatibility with the bridge overhead crane system. This helps avoid issues such as crane installation difficulties, structural instability, operational limitations, and safety hazards. Through proper design, we can not only improve production efficiency but also maximize the lifespan of the equipment.
Common types of Bridge Overhead Crane Systems
In industrial steel crane buildings, cranes are typically installed to facilitate the handling of goods. Bridge overhead cranes, with their numerous advantages, are widely used in steel structure workshops, providing a reliable solution for industrial lifting applications. The use of bridge overhead cranes significantly improves workflows and manufacturing processes in warehouses or facilities.
Common types of bridge overhead cranes used in steel structure workshops include:
K-HOME is a professional supplier of steel crane buildings with many years of design experience. We fully understand the compatibility standards between steel structures and cranes. Based on the number of cranes and the load weight you provide, we will design a reasonable layout, recommend the most suitable crane specifications, and plan the optimal crane coverage area and distance for your needs.
Key Factors in Steel Crane Building Design
When designing steel crane buildings, it's important to first consider the crane specifications and quantity. After that, the steel structure can be designed. This order ensures that the building design fully meets the operational needs of the crane. It also ensures a close integration of function and structure between them.
K-HOME offers integrated solutions for crane and steel structure designs. Just tell us the crane specifications and quantity, and we'll handle the complex calculations and design work. Our goal is to optimize the steel structure design to offer the most economical and safe solutions for you.
Type and number of cranes
Choose the type and number of bridge cranes. They determine the structural layout of the steel building and the total load that the building needs to withstand. Thus, ensure that the design of the steel building can meet the operating needs of the cranes and achieve efficient and safe operation.
Crane lifting capacity
The lifting capacity refers to the maximum weight that a crane can safely lift and move. It determines the maximum static and dynamic loads that the steel structure needs to bear. In the design of steel structure buildings, the strength of the main structural components such as beams, columns, and support frames needs to be considered. This ensures that it can safely bear the weight of the crane and the lifted items.
The span of a crane determines the width of the work area it can cover. A larger span allows the crane to cover a wider area, requiring higher strength and stiffness in the steel structure. It's important to coordinate the crane's span with the building's span to ensure smooth installation and operation.
For example, if the crane has a span of 20 meters, the building's span needs to be greater than 20 meters,and usually requires even more space for installation and operation.
Lifting Height of Crane
The lifting height is the vertical distance from the lowest point to the highest point the crane's hook can reach. This height determines the clear height of the building and the height of the runway beam above the ground.
Maintenance Requirements of Cranes
Maintenance considerations for cranes should be included in the design phase. Sufficient space for maintenance access and operations ensures that maintenance personnel can easily inspect and perform maintenance tasks on the equipment.
Steel Structure Building Design
After determining the specifications and number of the cranes, it is essential to define the area and layout of the steel structure building. The design process must consider the type, quantity, and load requirements of the cranes. This involves selecting appropriate steel grades to ensure the structure can safely support operational demands.
The design must include accurate calculations and reasonable layout planning. Key structural components such as beams, columns and supports must be carefully selected and positioned to ensure overall rigidity and safety. In addition, the design must ensure the stability of crane operation and prevent interruptions due to structural weaknesses.
The aesthetic design of steel structure buildings is also very important. The appearance of the building should not only be beautiful, but also functional and practical. The use of modern design elements and materials can enhance the visual effect of the building. At the same time, the exterior design must take into account ventilation, natural lighting and fire safety.
By adhering to these design principles, a steel building that is safe, practical and able to effectively support crane operations can be built. This comprehensive approach ensures that the steel crane building meets all operational requirements and safety standards while achieving a high level of aesthetic and functional design.
Insulation customization options
When choosing roofing and wall materials, it is critical to consider insulation, insulation, and appearance needs. You can carefully consider it based on the specific needs of your project. You can contact us and our professional design team can help you determine the best materials for your project and ensure your warehouse's insulation, insulation and appearance needs are met.
The following are the more common roof and wall treatment methods:
Different projects may require different levels of insulation.
If there are no specific requirements, considering the material cost, color steel sheets are usually used as roofing and wall materials.
color steel sheets:
Of course, some steel structure warehouses require specific insulation requirements and environmental conditions to store goods. For example, refrigerated warehouses require stronger insulation to maintain cooler temperatures, while some greenhouse facilities may require insulation to prevent excessive temperatures. In response to these needs, there are a variety of insulation materials to choose from, such as polyethylene, polyurethane, rock wool, etc.
sandwich panels:
Some projects require the appearance of the building to match the brand identity or surrounding environment. k-home provides standard colors to choose from. In addition to these colors, you can also choose other colors from the RAL color system to match. However, you need to have certain requirements for these colors. If you have these needs, you can match them with Contact us and we can provide you with more detailed information.
A wide range of customization options for steel warehouses can be tailored to the unique needs of a project to ensure all aspects of design, functionality, durability and aesthetics are met. This flexibility makes steel structures ideal for adapting to different industries and applications.
Why choose K-HOME steel crane building?
Choosing a professional steel crane building supplier can greatly simplify your workflow. As one of the professionalsteel crane building suppliers in China. We provide an integrated solution that integrates the design of steel structure and crane. Ensure that each link is seamlessly connected, avoid common coordination problems, and reduce risks in design and construction.
Our team has rich experience and expertise.They can provide you with the most optimized design solutions. These solutions ensure the strength and stability of the steel structure while meeting all technical requirements for crane operation. We use advanced design software and engineering analysis tools to ensure that every design detail is strictly verified while ensuring the economy and efficiency of the project.
Whether it is a new project or an upgrade of an existing facility, K-HOME can provide customized solutions to meet your specific needs. Contact us to ensure that your project is safe, efficient and economical.
Questionnaire
Below issues that are needed to make a solution.
3.1 Location (where will be built? ) _____country, area
3.2 Size: Length*width*height _____mm*_____mm*_____mm
3.3 wind load (max. Wind speed) _____kn/m2, _____km/h, _____m/s
3.4 snow load (max. Snow height)
_____kn/m2, _____mm
3.5 anti-earthquake _____level
3.6 brick wall needed or not If yes, 1.2m high or 1.5m high
3.7 thermal insulation If yes, EPS, fiberglass wool, Rockwool, PU sandwich panels will be suggested; If not, the metal steel sheets will be ok. The cost of the latter will be much lower than that of the former.
3.8 door quantity & size _____units, _____(width)mm*_____(height)mm
3.9 window quanity & size _____units, _____(width)mm*_____(height)mm
3.10 crane needed or not If yes, _____units, max. Lifting weight____tons; Max. Lifting height _____m
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